Composite Materials

Lightweight Composite Panelsfor Every Application

From PP honeycomb core to complete sandwich panel systems — we manufacture the full range of thermoplastic composite materials for RV, truck, cold chain, construction, marine, and specialty applications. 31 patents, ISO 9001 certified, custom specifications available.

PP Honeycomb Panel vs. Traditional Materials

How our composite panels compare to conventional building and vehicle materials.

PropertyPP Honeycomb PanelPlywoodSteelAluminum
Weight (typical panel)3-5 kg/m²8-12 kg/m²15-25 kg/m²5-8 kg/m²
Water ResistanceExcellent (0%)Poor (swells)Moderate (rusts)Good
Impact ResistanceHighMediumHighMedium
Thermal InsulationGoodGoodPoorPoor
RecyclableYes (100%)LimitedYesYes
CorrosionNoneRot/moldRustsOxidizes
Cost (relative)$$$$$$$$$$

Frequently Asked Questions

What types of composite panels do you manufacture?

We manufacture five main types: PP (polypropylene) honeycomb core, CFRT (continuous fiber reinforced thermoplastic) honeycomb panels, PP honeycomb panels with glass fiber reinforced PP face sheets, MPP (micro-porous polypropylene) insulation boards using supercritical CO2 foaming technology, and FRP (fiberglass reinforced plastic) sandwich panels with various face material combinations including glass fiber, carbon fiber, metal, stone, and wood veneer.

What industries use your composite materials?

Our composites serve multiple industries: recreational vehicles (RV floor and wall panels), commercial trucks (dry freight and refrigerated truck body panels), cold chain logistics (MPP insulation for temperature-controlled transport), building and construction (partition walls, acoustic panels), marine (boat interior panels and decking), air filtration (honeycomb core for filter structures), and sports equipment (PP honeycomb core for pickleball paddles — patented technology).

What is the minimum order quantity for composite panels?

MOQ varies by product: standard PP honeycomb panels and CFRT sheets start at 500-1000 sheets for stock sizes. Custom sizes and specifications start at 200-500 sheets depending on tooling requirements. For sample evaluation, we provide small-quantity samples (5-10 sheets) at material cost. Contact our sales team for exact MOQ based on your specific requirements.

How do PP honeycomb panels compare to traditional materials like plywood and metal?

PP honeycomb panels offer significant advantages: 30-50% lighter than plywood at equivalent strength, 100% waterproof (unlike plywood which absorbs moisture and delaminates), corrosion-resistant (unlike metal panels), recyclable thermoplastic material, and superior impact resistance. The honeycomb structure provides excellent stiffness-to-weight ratio. Main trade-off is lower heat resistance compared to metal (suitable up to 80-100°C depending on grade).

Can you produce custom composite panel specifications?

Yes, we offer full customization: panel thickness (typically 5-50mm), face sheet material (PP, glass fiber, carbon fiber, aluminum, wood veneer, stone, non-woven fabric), core cell size and density, surface finish (smooth, textured, anti-slip), panel dimensions (up to 2440mm x 12000mm depending on product), color, and special properties (food-contact grade for MPP, flame-retardant additives, UV stabilizers). Our engineering team provides material recommendations based on your application requirements.

Need Composite Panels?

Tell us your application, dimensions, and performance requirements. We'll recommend the optimal material and provide a competitive quote within 24 hours.

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